Purple Eye: Our smart monitoring and analysis tool

This digital module provides you with a powerful tool to operate your machines more efficiently, minimize production downtimes and fully track all processes.

The modules at a glance

Production Data: This module records the production data in order to be able to evaluate a machine according to productivity and quality. It includes detailed production characteristics of a pallet (e.g. pallet type, bag type, film length, stack size) as well as the quality of the bags (e.g. number of bags ejected) after the bagging system. In addition, the time required to produce each individual pallet is documented. Traceability is a key objective.

Alarm: Current and historical messages from the machines are brought together here. In addition to a live view of active alarms, you can also evaluate which faults have occurred most frequently and for the longest time.

Effectiveness (OEE): This module can be used to evaluate machine statuses in accordance with DIN 8743 and VDI 3423. The system analyzes downtimes and makes it possible to identify their causes - be it due to operating errors, machine-related processes or external influences. This makes it possible to see whether the planned output - e.g. bags or pallets per hour - is actually being achieved or where there is potential for optimization. Möllers Packaging Technology looks at Overall Equipment Effectiveness along the entire line.

Report: This module offers an easy way to create regular PDF reports from the areas of production data, OEE and downtime evaluation. The reports can be configured flexibly on the website - from a compact summary to a detailed presentation.

Data Analysis (Webserver): The integrated web server enables convenient access to the system directly via the customer network - without the need for a dedicated workstation. Thanks to the responsive design, the web pages automatically adapt to the respective screen size, whether on a PC, tablet or smartphone. This means that evaluations can be carried out at any time and from any location.

Parameter: The current parameter values of all connected machines are read out and displayed in this module. Changes made by the operator are automatically documented and saved.

Diagnostic: An interactive 3D representation of the entire production line allows you to visually monitor all sensors and actuators. Faults are highlighted in color so that error sources can be localized quickly. By zooming into affected areas, operators get a clear overview of the machine status in real time and can intervene in a targeted manner.

Maintenance: This module enables the setting up of individual maintenance plans that can be flexibly adapted to different machines and requirements. The maintenance cycles can be based on real running times, quantities or fixed time intervals (e.g. weekly, monthly, annually). They can be carried out digitally or printed out as a classic PDF for documentation purposes.

Energy: Additional sensor technology allows the precise recording of energy and air flow consumption. This data can be analyzed in conjunction with the production figures - for example, how much energy was consumed per pallet. This enables more resource-efficient and sustainable production.

Optional for all levels – our batch-control-system: Our intelligent batch-control-system enables our customers to easily start or stop current production processes directly at the palletizer - whether for 200 pallets, 10,000 bags, 200 tons or in continuous operation up to a manual stop.
Our Purple Eye system takes care of central control, ensuring maximum transparency and efficiency. Orders can be moved flexibly between lines - start on line 1 and continue on line 2, without any loss of data.
All production data can be called up at any time via the web interface and can be filtered specifically by order number. In addition, a clear PDF report is available for each order - ideal for evaluations, documentation and reports.